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Pressure relief valves

Pressure relief valves

Pressure relief valves are commonly used as safety valves to ensure that system pressure does not exceed a predetermined limit. The most common types are direct-acting and pilot-operated relief valves. Direct-acting pressure relief valves are typically used to protect hydraulic motors or cylinders from pressure spikes and are best installed close to the component they are protecting. Pilot-operated pressure relief valves are used to maintain a specific system pressure and to regulate pressure in various functions. These valves can be controlled in several ways, such as by pressure at the valve’s inlet or by an external pilot pressure. External pilot pressure can also be controlled electrically via electro-proportional control.

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Proportional valve

2 ports, electro-proportional relief valve – pilot capacity, high pressure setting with no command

Model
Cavity
Nominal Capacity
T-8A
0,25 gpm (1 lpm)
PDF
STP
Proportional valve

2 ports, pilot operated, balanced piston relief main stage with integral T-8A control cavity

Model
Cavity
Nominal Capacity
T-10A
25gpm (95lpm)
PDF
STP
T-3A
50gpm (200lpm)
PDF
STP
T-16A
100gpm (380lpm)
PDF
STP
T-18A
200gpm (760lpm)
PDF
STP
Proportional valve

2 ports, pilot operated, balanced poppet relief main stage with integral T-8A control cavity

Model
Cavity
Nominal Capacity
T-10A
25 gpm (95 lpm )
PDF
STP
T-3A
50gpm (200lpm)
PDF
STP
T-16A
100gpm (380lpm)
PDF
STP
T-18A
200gpm (760lpm)
PDF
STP
Sequence valve

3 ports, pilot operated, balanced poppet sequence main stage with integral T-8A control cavity

Model
Cavity
Nominal Capacity
T-11A
15 gpm (60 lpm )
PDF
STP
T-2A
30 gpm (120 lpm)
PDF
STP
T-17A
60 gpm ( 240 lpm)
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP
Solenoid relief valve

2-stage, FLeX series, solenoid-operated adjustable relief valve, normally vented. Coil options high power 5000 psi or explosion proof.

Model
Cavity
Nominal Capacity
T-10A
15 gpm (60 lpm )
PDF
STP
Solenoid relief valve

2-stage, FLeX series, solenoid-operated adjustable relief valve, normally blocked. Coil options high power 5000 psi or explosion proof.

Model
Cavity
Nominal Capacity
T-10A
25 gpm (95 lpm )
PDF
Solenoid relief valve

2-stage, FLeX series, solenoid-operated adjustable relief valve, energize to block. Coil options high power 5000 psi or explosion proof.

Model
Cavity
Nominal Capacity
T-10A
25 gpm (95 lpm )
PDF
Solenoid relief valve

2-stage, FLeX series, solenoid-operated adjustable relief valve, energize to vent. Coil options high power 5000 psi or explosion proof.

Model
Cavity
Nominal Capacity
T-10A
15 gpm (60 lpm )
PDF
Pressure relief valve

2 ports, pilot operated, balanced piston

Model
Cavity
Nominal Capacity
T-162A
12 gpm (45 lpm )
PDF
STP
T-10A
25 gpm (95 lpm )
PDF
STP
T-3A
50 gpm (200 lpm )
PDF
STP
T-16A
100 gpm (380 lpm)
PDF
STP
T-18A
200 gpm (760 lpm)
PDF
STP
Pressure relief valve

2 ports, direct-acting, CE marked. Please note, RDFT is no longer available. For replacement, please contact one our sales engineers.

Model
Cavity
Nominal Capacity
T-10A
up to 19.8 gpm (75 lpm)
PDF
STP
T-3A
up to 20.8 gpm (79 lpm)
PDF
STP
Pressure relief valve

2 ports, fast-acting, pilot operated, balanced piston

Model
Cavity
Nominal Capacity
T-10A
25 gpm (95 lpm )
PDF
STP
T-3A
50 gpm (200 lpm )
PDF
STP
T-16A
100 gpm (380 lpm)
PDF
STP
T-18A
200 gpm (760 lpm)
PDF
STP
Pressure relief valve

2 ports, electro-proportional relief valve – pilot capacity

Model
Cavity
Nominal Capacity
T-13A
25 gpm (95 lpm )
PDF
STP
Pressure relief valve

2 ports, anti Shock, pilot operated, balanced poppet

Model
Cavity
Nominal Capacity
T-10A
25 gpm (95 lpm )
PDF
STP
T-3A
50 gpm (200 lpm )
PDF
STP
T-16A
100 gpm (380 lpm)
PDF
STP
T-18A
200 gpm (760 lpm)
PDF
STP
Hydraulisk säkerhetsventil fungerar som säkrning
Pressure relief valve

2 ports, kick-down, pilot operated, balanced piston

Model
Cavity
Nominal Capacity
T-162A
12 gpm (45 lpm )
PDF
STP
T-10A
25 gpm (95 lpm )
PDF
STP
T-3A
50 gpm (200 lpm )
PDF
STP
T-16A
100 gpm (380 lpm)
PDF
STP
T-18A
200 gpm (760 lpm)
PDF
STP
Pressure relief valve

2 ports, air-controlled, pilot operated, balanced piston

Model
Cavity
Nominal Capacity
T-3A
50 gpm (200 lpm )
PDF
STP
T-16A
100 gpm (380 lpm)
PDF
STP
T-18A
200 gpm (760 lpm)
PDF
STP
Pressure relief valve

3 ports, ventable, pilot operated, balanced piston

Model
Cavity
Nominal Capacity
T-163A
30 lpm (7.5 gpm)
PDF
STP
T-11A
15 gpm (60 lpm )
PDF
STP
T-2A
30 gpm (120 lpm)
PDF
STP
T-17A
60 gpm ( 240 lpm)
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP
Pressure relief valve

3 ports, ventable, pilot operated, balanced poppet

Model
Cavity
Nominal Capacity
T-11A
15 gpm (60 lpm )
PDF
STP
T-2A
25 gpm (95 lpm )
PDF
STP
T-17A
50 gpm (200 lpm )
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP
Pressure relief valve

3 ports, anti Shock, ventable, pilot operated, balanced poppet

Model
Cavity
Nominal Capacity
T-2A
30 gpm (120 lpm)
PDF
STP
T-17A
60 gpm ( 240 lpm)
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP
Pressure relief valve

4 ports, ventable, pilot operated, balanced piston – before check

Model
Cavity
Nominal Capacity
T-21A
40 lpm (10 gpm)
PDF
STP
Pressure relief valve

4 ports, ventable, pilot operated, balanced piston relief main stage with integral T-8A control cavity – before check

Model
Cavity
Nominal Capacity
T-21A
40 lpm (10 gpm)
PDF
STP
Pressure relief valve

4 ports, ventable, pilot operated, balanced piston, drain to port 4

Model
Cavity
Nominal Capacity
T-21A
15 gpm (60 lpm )
PDF
STP
T-22A
30 gpm (120 lpm)
PDF
STP
T-23A
60 gpm ( 240 lpm)
PDF
STP
T-24A
120 gpm (480 lpm )
PDF
STP
Proportional valve

2 ports, electro-proportional relief valve – pilot capacity

Model
Cavity
Nominal Capacity
T-8A
0.25 gpm (1 lpm)
PDF
STP
Sequence valve

3 ports, kick-down

Model
Cavity
Nominal Capacity
T-163A
30 lpm (7.5 gpm)
PDF
STP
T-11A
15 gpm (60 lpm )
PDF
STP
T-2A
30 gpm (120 lpm)
PDF
STP
T-17A
60 gpm ( 240 lpm)
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP
Sequence valve

3 ports, pilot operated, balanced piston sequence main stage with integral T-8A control cavity

Model
Cavity
Nominal Capacity
T-11A
15 gpm (60 lpm )
PDF
STP
T-2A
30 gpm (120 lpm)
PDF
STP
T-17A
60 gpm ( 240 lpm)
PDF
STP
T-19A
120 gpm (480 lpm )
PDF
STP

Protecting the hydraulic system

All hydraulic systems require a primary system pressure limiter to ensure a safe maximum system pressure. In addition, it is often beneficial to install local pressure relief valves to protect specific parts of the system from pressure spikes and overload. Sun Hydraulics offers a wide range of pressure relief valves in various designs and configurations – tailored for different applications, flows and pressure levels.

Direct-acting pressure relief valves

A direct-acting pressure relief valve is well-suited for protecting consumers, such as hydraulic motors or cylinders, from pressure spikes. It is ideally placed close to the component it is designed to protect, ensuring the fastest possible response. The valve has a response time of approximately 2 milliseconds, making it faster than a pilot-operated pressure relief valve, which has a response time of around 10 milliseconds. Due to the large spring force relative to the flow, direct-acting valves can be more difficult to adjust in a pressurized system. This distinguishes them from pilot-operated pressure relief valves, which are easier to fine-tune even under pressure.

Pilot-operated pressure relief valves

Pilot-operated pressure relief valves are well-suited for maintaining stable system pressure and regulating pressure in specific functions. They offer great flexibility and can be controlled in several ways – either by the internal pressure from the valve inlet or through an external pilot pressure. When external pilot pressure is used, it can be controlled electrically, i.e., with electro-proportional control. This enables switching between two or more pressure levels in the system, depending on the requirements. This solution is also used to relieve the pressure limiter in systems with a fixed pump. In such cases, the flow does not need to pass through the pressure limiter but can be directed straight to the tank, saving energy and preventing heat buildup.

Quality

Like all other cartridge valves from Sun Hydraulics, pressure relief valves are thoroughly tested before leaving the factory to ensure the highest quality and performance. Both direct-acting and pilot-operated pressure relief valves are designed to handle flows up to 800 l/min and can be adjusted for pressure levels up to 350 bar or 420 bar. Additionally, they are designed to be resistant to dirt and other contaminants, ensuring long-lasting and reliable performance even in demanding environments.

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